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Passivation of stainless steel is not electroplating, it is a non-electrical process whereby the free iron is chemically removed from the surface of stainless steel or other various alloys. The passivation process prevents the formation of possible corrosion sites and the development of tightly adhering oxides on stainless steel.

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Passivation is the process of treating or coating a metal in order to reduce the chemical reactivity of its surface. In stainless steel, passivation means removing the free iron from the surface of the metal using an acid solution to prevent rust. When the surface iron is removed, the other components of the alloy (primarily chromium, often nickel as well) are left behind as a surface layer over the underlying steel.

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The ASME BPE Standard provides requirements for systems and components that are subject to cleaning and sanitization and/or sterilization including systems that are cleaned in place and/or steamed in place and/or other suitable processes used in the manufacturing of biopharmaceuticals. This Standard also provides requirements for single-use systems and components used in the above listed systems and components.

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The standards of ASTM A967 provide specific details of the acceptable methods required for passivating stainless steel. The passivation standards listed in the ASTM document embrace a variety of potential methods and techniques. They also are very specific on such aspects as recommendations and precautions for such things as cleaning, descaling and tests.

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Electropolishing is a reverse plating process. Parts are fixtured onto a special rack or basket and then lowered into a specially blended chemical bath. Electrical current is then applied to the part. Instead of adding to the surface imperfections such as impurities, and burrs, and other defects to be removed.

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Smoothness of the metal surface is one of the primary and most advantageous effects of electro polishing. During the process, a film of varying thickness covers the surfaces of the metal. This film is thickest over micro depressions and thinnest over micro projections. Electrical resistance is at a minimum wherever the film is thinnest, resulting in the greatest rate of metallic dissolution.

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Electropolishing is a reverse plating procedure that entails the electrochemical removal of metal impurities (including carbon, silica, and free iron) from a stainless steel surface. The goal is a smooth surface, devoid of burrs or crevices that attract and trap contaminants. Prior to electropolishing, parts are mechanically prepared to ensure optimal results.

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